How to avoid instability of brake pads from the traditional hot pressing process? Let's check our automatic brake pads hot pressing process and know the resolution!
The quality of brake pads directly decide the safety of driving, so it is very important to ensure stability and consistency during the production of brake pads.
A brake pads mold has many brake pads cavities. In the traditional hot pressing process, workers need to manually put the friction material into each cavity one by one.
The hot pressing process will make the cavity temperature very high. The friction materials into the first cavity and friction materials into the last cavity have different heating times, which will cause brake pads in different cavities have different performance.Let me take resin as an example. Resin is a key component to bond friction materials. In order to ensure the best performance of brake pads, the heating time of resin needs to be very precise. If the resin is heated for too long, the adhesion of the friction material will decrease.
In order to resolve this problem, our factory is equiped with a fully automatic brake pad feeding-pressing integrated equipment, which has the following advantages:1.
The fully automatic equipment is equipped with a high-precision feeding system, which can accurately feed the friction material into the mold according to the proportion and weight. This process avoids the errors that may occur during manual feeding and ensures that the amount of material in each mold cavity is consistent.
2.
The fully automatic equipment can feed the friction material into all cavities in the mold one time, while accurately controlling the temperature of the mold to ensure that each brake pad in the hot pressing process is heated for the same time and at the same temperature.
3.
The fully automatic equipment reduce manual work and avoid the error from workers. Production efficiency has been significantly improved, allowing us to complete large-scale brake pad production in a short period of time.
4.
The fully automatic equipment is equipped with an intelligent monitoring system that can monitor various parameters in the production process, including temperature, pressure and time. These data can not only help us optimize the production process, but also respond in time when error occur.
In the production processes of brake pads, efficient and stable hot pressing process play an important part to ensure the performance of brake pads. We ensure that every production process can meet the highest standards to guarantee the best quality and stability of brake pads. The most professional brake pad factory & equipments, only to manufacture the best brake pads for you.
